1969 FS Bronco

Post progress reports on your project truck(s)

Moderator: FORDification

Post Reply
User avatar
bnl44
New Member
New Member
Posts: 67
Joined: Sat Jun 04, 2011 12:35 am
Location: Mountain Home, Idaho

1969 FS Bronco

Post by bnl44 »

Ok… I know I’m not the first one to think of this. Although I have had this idea since I built my 67 SWB 4x4 way back in 1980. I could never bring myself to cut up the 67 since it is more of a family member than a possession.

I know there are more of you out there that have thought of taking on this project, but either the means, resources or round-tuit, have just not all come up at the same time.

I have seen a few of these projects…. Bump trucks put on a bronco frame, Bump skins welded to newer bronco bodies. But none the way I would do it.

My goal is to make this truck look like one Ford would have built. (Proto type?)

1969 Ford full size Bronco, 2WD. :D

:shh: I know.. I know, Broncos are suppose to be 4WD, but I have enough 4x4’s and only one 2WD.

So... I would like you to meet the truck:
1969 F-100 Ranger, 2WD 360 A/T LWB
Image Image
And to be assimilated:
1979 Bronco Ranger XLT w/trailering package. 4x4 400M A/T Dealer Air (lots of nice candy)
Image Image

:woohoo:
User avatar
1971ford
100% FORDified!
100% FORDified!
Posts: 5565
Joined: Wed Jul 04, 2007 1:05 pm
Location: Placerville CA

Re: 1969 FS Bronco

Post by 1971ford »

Guy in my city has a bumpside bronco. I just saw it on craigslist yesterday i think. I've talked to him before, i forget the specs. I have pictures of it going through the transformation i'll try to find.
-Ryan
User avatar
bnl44
New Member
New Member
Posts: 67
Joined: Sat Jun 04, 2011 12:35 am
Location: Mountain Home, Idaho

Re: 1969 FS Bronco

Post by bnl44 »

Bronco disassembly:
Image
Image
Image
Image
Image
Image
Image
Image
Image
Image
User avatar
bnl44
New Member
New Member
Posts: 67
Joined: Sat Jun 04, 2011 12:35 am
Location: Mountain Home, Idaho

Re: 1969 FS Bronco

Post by bnl44 »

Truck disassembly.
Image
Image
Image
Image
Image
Image
Image
User avatar
averagef250
100% FORDified!
100% FORDified!
Posts: 4387
Joined: Fri Mar 17, 2006 12:58 am
Location: Oregon, Beavercreek

Re: 1969 FS Bronco

Post by averagef250 »

Definitely keep up the project! I'd love to build the same thing (except 4x4) and have thought quite a bit about how to go about it. Never figured out how I'd do the door jambs... Really look forward to this part in your build.

Good luck!!
1970 F-250 4x4 original Willock swivel frame chassis '93 5.9 Cummins/Getrag/NP205/HP60/D70
User avatar
1971ford
100% FORDified!
100% FORDified!
Posts: 5565
Joined: Wed Jul 04, 2007 1:05 pm
Location: Placerville CA

Re: 1969 FS Bronco

Post by 1971ford »

Here's the bronco i was referring to, guy lives right by me. I like the way you're going about doing the conversion better, though.
I still plan on doing this conversion in the future as well, also starting with a 78/79, but 4x4.
Image
-Ryan
User avatar
bnl44
New Member
New Member
Posts: 67
Joined: Sat Jun 04, 2011 12:35 am
Location: Mountain Home, Idaho

Re: 1969 FS Bronco

Post by bnl44 »

Yep, seen that picture.

It looks like a 1980 -> on the door above the bump, the drip rail, front edge of door is curved instead of vertically straight, as the true bumps are. :eek:

I would like to see what they did for tail lights. :hmm:
User avatar
bnl44
New Member
New Member
Posts: 67
Joined: Sat Jun 04, 2011 12:35 am
Location: Mountain Home, Idaho

Re: 1969 FS Bronco

Post by bnl44 »

More Bronco disassembly.

Drilling out spot welds for inner bow.
Image

Showing inner lock pillar reinforcement. I need to make sure this is used on the 69’ it is the main body strength for the center.
Image

Inner bow removed.
Image

I needed a better look at the outside of the lock pillar reinforcement. Make sure I don’t cut up areas I need to keep whole.
Image

Upper seat belt mount stayed with the bow. I know the 3 point seat belt may not be true 69’, but I would like to keep the added safety.
Image

Inner bow removed, setting in the bed.
Image

More clean up to do on this part before it goes back in. I will have to add a filler piece as the door glass is shorter on the bumps. If this doesn’t make sense, don’t worry I will show it when it gets reassembled.
User avatar
bnl44
New Member
New Member
Posts: 67
Joined: Sat Jun 04, 2011 12:35 am
Location: Mountain Home, Idaho

Re: 1969 FS Bronco

Post by bnl44 »

Bronco body removal:

A twin post lift makes this easy.
Image
Image
Image

Body sitting on trailer.
Image
Image

Trimming away lock pillar and rocker. Will be using the door frame of the 69’, need the bronco floor and lock pillar reinforcement.
Image

A little dissecting here to determine what needs to stay and what needs to go. :hmm:
Image
Image
Image
User avatar
bnl44
New Member
New Member
Posts: 67
Joined: Sat Jun 04, 2011 12:35 am
Location: Mountain Home, Idaho

Re: 1969 FS Bronco

Post by bnl44 »

The body swap:

Pulling the engine off of the Bronco frame.
Image
Image
Image
Bronco done.
Image
Pulling the Pickup cab.
Image
Image
Image
Image
2 Frames
Image
Installing Pickup cab.
Image
Image
Cab back won’t clear rear cab mounts.
Image
Problem solved!
Image
4x4 power steering box won’t clear inner fender.
Image
Problem solved!
Image
Box removed.
Image
Front cab mounts line up perfectly.
Image
Temporary rear cab mounts, wooden blocks.
Image
Looks like a short box pickup.
Image
Image
User avatar
bnl44
New Member
New Member
Posts: 67
Joined: Sat Jun 04, 2011 12:35 am
Location: Mountain Home, Idaho

Re: 1969 FS Bronco

Post by bnl44 »

More trimming.
Bracing the roof on the Bronco for cowl removal.
Image
Rocker trimmed out leaving lock pillar reinforcement and heavy floor cross member.
Image
Measuring the roof depth on the Pickup.
Image
Measuring cut line on the Bronco.
Image
Cut here.
Image
Floor marked for cut.
Image
Removing the roof on the Pickup.
Image
Image
Image
That’s my Connie in the upper corner. She’s been getting a little neglected since I started this project.
She’s been flipping me the fender every time I walk by.

Looks like a cab for a camper.
Image
Saving the rockers and door jambs.
Image
Excess sheet metal removed.
Image
Bronco cowl and dash.
Image
I’ll be keeping the bedsides on for now to help with alignment and strength of rear body.
Image
Image
Getting ready for test fit.
Image
User avatar
390Nut
Blue Oval Guru
Blue Oval Guru
Posts: 1052
Joined: Sat Oct 16, 2004 1:23 pm
Location: Fife, WA

Re: 1969 FS Bronco

Post by 390Nut »

Nice looking 14. And nice looking Bronco project, too. :thup:
Paul
Image
`69 F100 390 4spd driver
http://www.fordification.com/galleries/ ... ?cat=10251
Dura-Spark II Conversion info at:
http://home.comcast.net/~390nut/Dura-SparkII.htm

Pipes71 did once say, "bumps and bikes.. what a great combo!" :thup:
Fordnatic
Preferred User
Preferred User
Posts: 274
Joined: Wed Dec 17, 2008 7:29 am
Location: Anchorage, Alaska

Re: 1969 FS Bronco

Post by Fordnatic »

Subscribing!
70F100: 410 Merc with tri-power, close ratio toploader, 4.56 detroit locker 9"
68F100 4x4: 390, 4 spd/NP 205, Rancho 4" urethane susp, 35x12.50 All Terrain T/A's
55F100
01F150 Daily Driver: TP tunes, AF1 intake, elec fans, Magnaflow exh, underdrive pulleys, Centerlines
lowridingf250
New Member
New Member
Posts: 71
Joined: Fri Apr 08, 2011 9:26 pm

Re: 1969 FS Bronco

Post by lowridingf250 »

I hate getting the fender flipped. :( good build tho
User avatar
bnl44
New Member
New Member
Posts: 67
Joined: Sat Jun 04, 2011 12:35 am
Location: Mountain Home, Idaho

Re: 1969 FS Bronco

Post by bnl44 »

Here it goes together smooth as butter. :D
Image
Image
Image
Ok… so it was more like frozen butter on soft bread! :eek:
More trimming,
Image
:pout: Cut the ends off of the front floor brace, couldn’t squeeze the floor with brace between the rocker panels. They will be welded back on after assembly.
Image
A little persuasion.
Image
Roof looks way to long. Maybe I shouldn’t have cut the roof totally off of the pickup cab. :doh:
Image
Sail panel. A big gap due to the two different body lines. :maybe:
Got an idea how to give it a factory appearance.
Image
Image
Looks pretty sweet as a 4x4. Might have to rethink the 2WD idea???? :hmm:
Image
Image
Can’t wait to get the bed sides changed out.

Looks like I will be able to get in a little ride time on Saturday. :wink: That should keep Connie happy for a short while.
Post Reply