68 f100 restoration.

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hfdco4
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Re: 68 f100 restoration.

Post by hfdco4 »

I like your welding skills, really good job on the floor repairs!
Paul
:fr: FE390PC
1970 F250 4x4
2016 F150 4x4 2.7 ECO
Gone 1997, 1999 & 2003 F150 4x4s
Gone 1988, 1989 & 1991 Broncs
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Fordkid68
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Re: 68 f100 restoration.

Post by Fordkid68 »

Thanks Paul!
Adam

My first truck,
1968 F100 lwb 2wd soon to have a 351w, 5-speed
http://www.fordification.com/forum/view ... 15#p771357
^^Build Thread^^

99 F250 super duty, 7.3 diesel!

04 Subaru Outback (daily driver), with a 2.5l boxer H4
(no other projects, YET!)
"Might be crazy but I ain't dumb"!
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Fordkid68
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Re: 68 f100 restoration.

Post by Fordkid68 »

Made some progress on the truck the last few days. Here is the floor pan from underneath, other than the red primer it almost looks like it hasn't been patched.
IMG_7127.JPG
Also got the windshield removed. It came out pretty easily, and all in one piece!
windshield.JPG
1.JPG
Now the next thing is to weld the holes in the dash, since the windshield is out.
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Adam

My first truck,
1968 F100 lwb 2wd soon to have a 351w, 5-speed
http://www.fordification.com/forum/view ... 15#p771357
^^Build Thread^^

99 F250 super duty, 7.3 diesel!

04 Subaru Outback (daily driver), with a 2.5l boxer H4
(no other projects, YET!)
"Might be crazy but I ain't dumb"!
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Fordkid68
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Re: 68 f100 restoration.

Post by Fordkid68 »

I got the dash welded up, and it didn't turn out too bad. I will just have to grind the welds and put duraglass over top.
patched dash.JPG
Also got the cab tipped on it's back to work on the bottom of it.
IMG_7218.JPG
IMG_7220.JPG
Sorry, I do not have any pics of the engine, although I have been making progress. It is at a friends shop where we are working on it. It is a 351 Windsor that was originally from a police car, so it has stronger connecting rods than stock. So far we have torn it down to the complete block and pressure washed it to get most of the crud out of the water jacket.
Now we have to take it to be tanked and cleaned.
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Adam

My first truck,
1968 F100 lwb 2wd soon to have a 351w, 5-speed
http://www.fordification.com/forum/view ... 15#p771357
^^Build Thread^^

99 F250 super duty, 7.3 diesel!

04 Subaru Outback (daily driver), with a 2.5l boxer H4
(no other projects, YET!)
"Might be crazy but I ain't dumb"!
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Fordkid68
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Re: 68 f100 restoration.

Post by Fordkid68 »

I had to put a patch on the cab support that runs along the back. There were some holes on the passenger side but the drivers side is completely clean.
This is what the passenger side looked like
IMG_7194.JPG
There was a lot of dirt and mouse nest inside
IMG_7200.JPG
Got all the junk cleaned out.
IMG_7202.JPG
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Adam

My first truck,
1968 F100 lwb 2wd soon to have a 351w, 5-speed
http://www.fordification.com/forum/view ... 15#p771357
^^Build Thread^^

99 F250 super duty, 7.3 diesel!

04 Subaru Outback (daily driver), with a 2.5l boxer H4
(no other projects, YET!)
"Might be crazy but I ain't dumb"!
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Fordkid68
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Re: 68 f100 restoration.

Post by Fordkid68 »

Instead of buying a patch I decide to make it myself using pieces of an old bed frame, which is super strong high carbon steel that is much thicker and stronger than factory.

Here is a piece ready to be tacked. Speaker magnets work really well for metalworking.
IMG_7205.JPG
Got the bottom piece welded in, and drilled a 1/2 inch drain hole on each side to hopefully eliminate buildup of water and debris to stop it from rusting
IMG_7209.JPG
Her is the patch all done, I used two pieces of angle iron from the bed frame, one on the top and one on the bottom, but they were too skinny so there was about a 1/4 inch gap between the two, so I welded another piece on top to fill in the gap and make it stronger.
IMG_7211.JPG
It may not look good but it is definitely a lot stronger and tougher than it was! And the thicker steel will take longer to rust out than sheet metal.
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Adam

My first truck,
1968 F100 lwb 2wd soon to have a 351w, 5-speed
http://www.fordification.com/forum/view ... 15#p771357
^^Build Thread^^

99 F250 super duty, 7.3 diesel!

04 Subaru Outback (daily driver), with a 2.5l boxer H4
(no other projects, YET!)
"Might be crazy but I ain't dumb"!
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Fordkid68
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Re: 68 f100 restoration.

Post by Fordkid68 »

I'm getting ready to tear the front suspension apart, and the right kingpin needs replaced. The left one looks original and has no slop at all, but the right has been changed by the previous owner and has tons of slop. I don't know if changing kingpins is something I can do myself? Or should I find a shop that will do them? Also do you have to replace both, or just the one that's loose?
Thanks.
IMG_7197.JPG
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Adam

My first truck,
1968 F100 lwb 2wd soon to have a 351w, 5-speed
http://www.fordification.com/forum/view ... 15#p771357
^^Build Thread^^

99 F250 super duty, 7.3 diesel!

04 Subaru Outback (daily driver), with a 2.5l boxer H4
(no other projects, YET!)
"Might be crazy but I ain't dumb"!
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cumminskiller
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Re: 68 f100 restoration.

Post by cumminskiller »

Hey looking good so far you're cruising right along. If it were my truck and had it torn down that far I'd just replace both kingpins then you knw they are done. You'll likely want to have it re aligned anyway so.... Keep up the good work!
1967 Ford F100 Ranger 2WD Shortbed = Playtoy
2002 Ford F250 Powerstroke 6 speed = Towpig
2017 Ford Fiesta ST = Daily
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Fordkid68
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Re: 68 f100 restoration.

Post by Fordkid68 »

Thanks for the tip!
Adam

My first truck,
1968 F100 lwb 2wd soon to have a 351w, 5-speed
http://www.fordification.com/forum/view ... 15#p771357
^^Build Thread^^

99 F250 super duty, 7.3 diesel!

04 Subaru Outback (daily driver), with a 2.5l boxer H4
(no other projects, YET!)
"Might be crazy but I ain't dumb"!
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hfdco4
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Re: 68 f100 restoration.

Post by hfdco4 »

Looking good man, keep up the good work.
Paul
:fr: FE390PC
1970 F250 4x4
2016 F150 4x4 2.7 ECO
Gone 1997, 1999 & 2003 F150 4x4s
Gone 1988, 1989 & 1991 Broncs
miller
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Re: 68 f100 restoration.

Post by miller »

Tipping that cab back was a good idea. I need to do some work on mine. How many guys to do that?
Thanks- Troy
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Fordkid68
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Re: 68 f100 restoration.

Post by Fordkid68 »

We tried to get it with two of us, but it was too awkward for us, so we had to do it with four and it went pretty smooth.
I'm just going to leave it up like that to paint the front half of the frame and bottom of cab, then flip the cab down and paint the back of the frame.
It will save us from having to actually lift and move the cab.
Adam

My first truck,
1968 F100 lwb 2wd soon to have a 351w, 5-speed
http://www.fordification.com/forum/view ... 15#p771357
^^Build Thread^^

99 F250 super duty, 7.3 diesel!

04 Subaru Outback (daily driver), with a 2.5l boxer H4
(no other projects, YET!)
"Might be crazy but I ain't dumb"!
User avatar
Fordkid68
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Joined: Fri Oct 16, 2020 7:27 pm
Location: Conneaut Lake, PA.

Re: 68 f100 restoration.

Post by Fordkid68 »

I got some more work done!! The progress is slow but steady. My goal is to finish it by August, which is only 5 1/2 months away!


I was wire wheeling the floors to get ready for paint and a few pin holes opened up. So I welded small patches over them.
IMG_7223.JPG
Also put a patch on the driver's cab mount. I cut out the rust, which was only on the first layer, and welded on a patch made from angle iron over it. I did not butt-weld it but just put it on top.
IMG_7225.JPG
Removed the engine perches.
IMG_7241.JPG
Hopefully now that the weather is warmer I can start painting the frame and assembling the truck!
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Adam

My first truck,
1968 F100 lwb 2wd soon to have a 351w, 5-speed
http://www.fordification.com/forum/view ... 15#p771357
^^Build Thread^^

99 F250 super duty, 7.3 diesel!

04 Subaru Outback (daily driver), with a 2.5l boxer H4
(no other projects, YET!)
"Might be crazy but I ain't dumb"!
User avatar
Fordkid68
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Joined: Fri Oct 16, 2020 7:27 pm
Location: Conneaut Lake, PA.

Re: 68 f100 restoration.

Post by Fordkid68 »

Well, I didn't get as much done today as I wanted to, but still managed to accomplish quite a bit.
I started by taking the tie-rod out, which actually came out pretty easy.
IMG_7274.JPG
IMG_7276.JPG
Do you think it needs aligned?
IMG_7280.JPG
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Adam

My first truck,
1968 F100 lwb 2wd soon to have a 351w, 5-speed
http://www.fordification.com/forum/view ... 15#p771357
^^Build Thread^^

99 F250 super duty, 7.3 diesel!

04 Subaru Outback (daily driver), with a 2.5l boxer H4
(no other projects, YET!)
"Might be crazy but I ain't dumb"!
User avatar
Fordkid68
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Joined: Fri Oct 16, 2020 7:27 pm
Location: Conneaut Lake, PA.

Re: 68 f100 restoration.

Post by Fordkid68 »

Then I started unbolting everything. It did take a while but I did not have any major problems, I think the hardest part was getting the cotter pins out of the radius arms.
IMG_7282.JPG
Got the right side out.
IMG_7292.JPG
Now both sides are out.
IMG_7297.JPG
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Adam

My first truck,
1968 F100 lwb 2wd soon to have a 351w, 5-speed
http://www.fordification.com/forum/view ... 15#p771357
^^Build Thread^^

99 F250 super duty, 7.3 diesel!

04 Subaru Outback (daily driver), with a 2.5l boxer H4
(no other projects, YET!)
"Might be crazy but I ain't dumb"!
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